In Rotomoulding, Mould is Heart of this process. So Mould must be perfect to produce good quality product. To make perfect moulds we work with technology more than fabrication. Our mould making process is as under.
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How we Make Moulds
Applications
First our team design product for presentation and approval of customer. Our customer can view real-time 3D of product and can take decision for necessary changes if he wants. So there zero margin for error regarding Design, Dimension, Capacity, Weight of product.
After finalize design we develops sheet metal drawings for cutting and bending. With cad software we are able to get zero tolerance measurements of sheet cutting diagram. We have a unique method for Sheet-metal moulds. So we take maximum bending Operation in sheet bending process, able to give good radius for smooth powder flow inside mould during moulding process.
Development
Laser Cutting
After all process of sheet-metal development. we cut all material with laser cutting. With this we get perfect sheet cutting. In this process material dose not lose its density so it will be stay straight which is good for mould’s walls. In laser cutting there is tolerance of 0.1 MM.
With this machine we can form our sheets perfectly. We can give 10 MM to 50 MM radius in bends. Perfect degree, deep Ribs are possible with this process. Our mould’s matching is so perfect that we can give you 0.5 MM tolerance in 2500 MM length. And 0.01 MM in Flange’s matching.
Hydraulic Press Break
Welding Process
We have world class welding machine to make good quality moulds. With this MIG & TIG welding machine we are able to weld X-ray Quality welding. Because of this welding, there are no pinholes, vents, holes in moulds inner side. We use Mig Machines for Mild-steel moulds and Tig welding machine for Stainless steel & Aluminum moulds. We weld moulds with penetration technique to give high strength in joints. So in future mould is crack resistance.
With this machine we can form our sheets perfectly. We can give 10 MM to 50 MM radius in bends. Perfect degree, deep Ribs are possible with this process. Our mould’s matching is so perfect that we can give you 0.5 MM tolerance in 2500 MM length. And 0.01 MM in Flange’s matching.
Finishing, Buffing
Our Products
Certificates
Our Vision
VEERKRUPA is committed to provide best Rotomoulding moulds to industries. Beyond all competition in industries, we are set to give an out-standing performance in mould making. Our Mission is to challenge all limits in Rotomoulding and convert all impossibility in to possibilities.
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